Chamber Filter Press with Automatic Plate Shifter
- Core parameters
- Filtration Area: 30-80 ㎡
- Number of Filter Plates: 23-62 pieces
Product Introduction
800 Chamber filter press with automatic plate shifter is equipped with automatic plate shifter and belt conveyor, which can realize intelligent equipment operation. At the same time, you can control filtration process by PLC system, which is easy to operate and can save workforce cost. In addition, chamber filter press with automatic plate shifter is suitable for dealing with waste water in many fields, including mining, metallurgy, oil exploration, chemical industry, pharmaceutical industry, textile printing and dyeing, papermaking and so on.
Product Structure
Chamber filter press with automatic plate shifter can separate solid materials from liquid, so as to realize sewage treatment. It mainly consists of:
- Filter plates (reinforced polypropylene plate) and filter cloth: Both of them are used as filtration medium, which can separate solid and liquid. The filter plate is made up of reinforced polypropylene which has higher glass fiber content. Therefore, the filter plate has stable chemical performance and strong corrosion resistance. In addition, its light weight and good toughness make filter plates be moved easily. What’s more, the quantity of filter plates and material of filter cloth can be decided according to characteristics of waste water.
- Hydraulic system: Hydraulic pressure station adopts vertical structure, and it can finish compaction and release of oil cylinder. This function can realize automatic pressure maintaining during filtration process, and guarantee security. The main components of hydraulic system includes oil cylinder, check valve, reversing valve and overflow valve. They work together and guarantee the smooth completion of filtration process.
- Electric control system: It adopts PLC programming design, which has reliable performance, security and stability. PLC control module and low voltage device adopted are domestic famous brand. It is easy to operate.
- Auxiliary devices for selection: In addition to equipped automatic plate shifter, you can also equip this filter press with automatic inclining system, automatic cloth washing system, automatic drip tray, cake storage hopper and belt conveyor. When filter cakes has higher viscosity, which is difficult to peel off the filter plates, you can adopt automatic inclining system to help you. At the same time, automatic cloth washing system can clean filter cloth, which can effectively prevent filter cloth from blockage.
Product advantages
The 800 chamber filter press can finish automatic discharge by automatic plate shifter, which can greatly save workforce and improve working efficiency. Moreover, there are multiple auxiliary devices for you to choose, so as to improve working efficiency in different levels. 800 chamber filter press can well separate solid materials from liquid. The solid materials will form filter cakes in the filter chamber, which can provide convenience for transportation. At the same time, treated liquid can be recycled or discharged.
Parameters
Model
|
Filtration Area (㎡)
|
Outside Size of Filter Plates (mm) |
Filter Cake Thickness (mm)
|
Volume of Filter Chamber (L) |
Number of Filter Plates (pcs) |
Filtration Pressure (MPa) |
Motor Power (Kw) |
Total Weight (Kg) |
Boundary Dimension Length*Width*Height (mm) |
Size of Foundation (mm) |
|||
L |
B |
D |
H |
||||||||||
Z30/870-30 |
30 |
870*870(800*800 is also available) |
30 |
460 |
23 |
0.6 |
2.2 |
3046 |
3320*1400*1300 |
2565 |
650 |
1380 |
815 |
Z40/870-30 |
40 |
595 |
30 |
3593 |
3700*1400*1300 |
2950 |
|||||||
Z50/870-30 |
50 |
748 |
38 |
4057 |
4140*1400*1300 |
3390 |
|||||||
Z60/870-30 |
60 |
902 |
46 |
4597 |
4580*1400*1300 |
3830 |
|||||||
Z70/870-30 |
70 |
1056 |
54 |
5136 |
5020*1400*1300 |
4270 |
|||||||
Z80/870-30 |
80 |
1210 |
62 |
5636 |
5460*1400*1300 |
4710 |
OPTIONALS OF THE CUSTOMER'S CHOICE
Cake Dryer
The Cake Dryer is a 100% automatic system for the drying of the cakes of mud through the use of compressed air. The system is similar to the Core Blow; the jet of compressed air is blown into the central hole of supply of the plates, thus allowing a drying of block 20 plates, to have a final cake completely dry.
Watch the videoCake Washing
Cake Washing is a closed-loop system for special slurries containing chemicals. It is usually used in conjunction with membrane plates, allowing clean water to flow into the plate chambers before the bricks are discharged. This process rinses the bricks, lowering the level of chemicals below the threshold that would make them ‘special sludge’ with the associated disposal costs.
Watch the videoCore Blow
Cake Washing is a closed-loop system for special slurries containing chemicals. It is usually used in conjunction with membrane plates, allowing clean water to flow into the plate chambers before the bricks are discharged. This process rinses the bricks, lowering the level of chemicals below the threshold that would make them ‘special sludge’ with the associated disposal costs.
Watch the videoDrip Tray
The Drip Tray system consists of one or two staggered trays that occupy the part underneath the filter press during the filtration phase and collect the water droplets that escape. Once the filtration phase is over, the trays are then moved by a motor to allow the removal of the cake. This system is designed to prevent some of the water droplets escaping from the cloths from falling on the already discharged mud bricks.
Watch the videoReal Washing
The filter press can be equipped with an automatic plate and cloth washing system. The Real Washing system consists of a valve and piping system on the feed side of the filter press and vent valves on each plate. The feed pump sends clean water to wash out the residual sludge. The system washes the plates 20 at a time. The frequency of the washing cycle is set on the control panel.
Watch the videoRobo Wash
The Robo Wash is a fully automated canvas washing system that can be put into operation at the push of a button. The high-pressure sprayer, located at the end of a sliding curtain, runs between each plate and dispenses high-pressure washing water over the entire surface of the canvas, dislodging and removing any build-up of dirt on the canvas.
Watch the videoSqueezing Membrane
The Squeezing Membrane system allows better mechanical pressing of the sludge cake. Basically, the membrane is inflated with water and grows in volume by squeezing the sludge that is pumped into the chamber. A variable volume is the main difference to standard plates. The special plate, together with the drainage system, guarantees a drier end product and a more efficient filtration cycle. The draining of the cake also benefits. The material of the membrane can be varied by using different technopolymers depending on the customer’s needs and the material to be processed; they are usually made of polypropylene.
Watch the videoTilt Sensor
The Tilt Sensor system consists of upper and lower proximity sensors that control the tilt of the last closing plate. In the software that manages the filter press, the delay time between the two sensors can be set. If the second sensor is activated within the set time after the first, the machine can continue its cycle normally. If not, an alarm will be triggered.
Watch the videoTorbidity Sensor
The Torbidity Sensor is placed in the clear water storage tank and consists of a candle gauge (sensor) immersed in water with dissolved particles. Based on the feedback from the sensor, it is possible to determine where to direct the water flow. Using predefined values, if an excessively high turbidity level is detected, the system activates the valves and diverts the water flow from the fresh water tank to the wastewater collection tank, in order to put the water through the clarification phase again.
Watch the videoBBNEP Raw Material Analysis Laboratory
Technique leads advance and innovation drives development
Targeted research on 12 industries
Achieving sewage discharge standard and realizing recycling